Nichrome wire heater directly round the nozzle - too much heat loss
big tube and PTFE nozzle - hole too big
Welding tip and PEEK nozzle, wrapped in kraken tape
Nichrome wrapped - -then covered in fire cement
Old ball mouse has two sets of opto-switches (lower set removed)
Replace the broken opto-switch with the components from the mouse
Tube from model shop - thin walled 5/32 inch tube is 3.1mm internal diameter - fits perfectly
filament fits nicely down the al and brass tubes. Plenty of tube to experiment with.
4 skate bearings for 5 quid.
Result! two heater blocks, pre-cut to size, for 25p!!!
10 x 30 x 30 mm should just be big enough for a couple of 7.5mm holes for resistors
halfords welding tips, B&Q welding tips, tattoo tips
haldfords, b&q, R2?, R1?, D1, S5?
internal view of nozzles
tips, tips and more tips
close-up of nozzle holes
nozzle holes
tattoo nozzle, m8 bolt
m6 thread slides inside. ID about 7mm?
8mm